Material handling solution
In the precast production and processing industry, cranes are crucial to achieving efficient and safe production. Aicrane’s material handling solutions provide comprehensive crane systems tailored to meet the industry’s needs. Our solutions ensure safer and more efficient handling of heavy and large precast concrete components throughout the production, transportation, and installation phases.
Lifting Solutions for Precast Concrete Industry
As a professional supplier of crane solutions for the precast production and processing industry, we design unique lifting solutions based on the specific needs of our customers. Below are solutions for different applications:
Prefab Component Warehouses
Prefab Processing Plants
Bridge Construction Sites
Overhead Crane
Suitable for large, fixed-layout workshops or warehouses, especially in environments requiring high load capacity and precise handling.
Rubber Tyred Gantry Crane
Suitable for small to medium-sized workshops or warehouses that need flexible work position adjustments.
Gantry Crane
Ideal for plants with fixed tracks and large work areas, and production lines that require frequent handling and installation of heavy prefabricated components.
Rubber Tyred Gantry Crane
Suitable for projects that require flexible handling and installation of light to medium prefabricated components, or temporary construction sites that need frequent work position adjustments.
Straddle Carriers + Girder Transporters
Suitable for large bridge component production plants, especially for projects requiring efficient beam lifting and long-distance transportation, ideal for environments with fixed production and storage sites.
Girder Transporters + Launching Gantry Cranes
Suitable for bridge construction sites, particularly in complex terrains or projects requiring flexible construction position adjustments, ideal for medium-scale bridge construction.
Equipment For Precast Concrete Production
As a leading supplier of lifting equipment, AICRANE specializes in the design, manufacturing, sales, transportation, and installation of various cranes, including gantry cranes, rubber tyred gantry cranes, and overhead cranes. Our cranes, with lifting capacities ranging from 10 to 500 tons, are ideal for lifting precast concrete components, steel prefabricated components, wooden building components, composite material components, and other prefabricated elements. We assist you in selecting the appropriate crane based on your application and the materials you need to lift.
Gantry Cranes
Rubber Tyred Gantry Crane
Overhead Crane
Straddle Carriers
Girder Transporter
Gantry cranes
Gantry cranes offer significant lifting capacity, large operational space, high yard area utilization, low infrastructure investment and operating costs. They are widely used in outdoor material handling for lifting large prefabricated components such as floor slabs, wall panels, bridges, steel columns, and wooden beams.
- Lifting capacity: 10t, 16t, 20t, 25t, 32t, up to 500t
- Span: 8-35m
- Lifting height: 6-18m
- Types: single girder / double girder / A-frame
- Work duty: A3-A5
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Rubber tyred gantry crane
Rubber tyred gantry crane is a flexible, mobile lifting machine that can move freely without the need for tracks. It is suitable for both indoor and outdoor work environments. When you need to lift and move precast concrete beams, pipes, or slabs in open areas or indoors, it is the ideal choice.
- Lifting capacity: 10t, 16t, 20t, 25t, 32t, up to 800t
- Span: 8~35m
- Lifting height: 6~30m
- Types: single girder / double girder / A-frame
- Work duty: A3~A5
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Overhead crane
Overhead crane has a wide range of applications. It can operate indoors and on outdoor tracks, making it the ideal choice for precast plants. It is used for the mass production, transport, and handling of concrete precast elements.
- Lifting capacity: 10t, 15t, 20t, 30t, 50t, up to 500t
- Span: 7.5~33.5m
- Lifting height: 6~30m
- Types: single girder / double girder
- Work duty: A3~A5
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Straddle Carriers
Straddle Carriers is a kind of heavy lifting equipment, which has the characteristics of strong carrying capacity, adapting to different operating environments, etc. It is specially used for lifting prefabricated concrete girders in bridge construction.
- Lifting capacity: 180t, 200t, 300t, 800t, customized
- Span: 5~40m, customized
- Lifting height: 5~20m, customized
- No-load traveling speed: 0~40m/min
- Full load traveling speed: 0~20m/min
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Girder transporter
Girder transporter is a heavy-duty vehicle specifically designed for large bridge construction projects. It is used to transport and install precast concrete beams, steel beams, and other large components. These vehicles have high load-bearing capacity, enabling the safe and efficient transport of massive bridge segments from the precast yard to the construction site.
- Rated load: 50~1000t, customized
- Platform size: customize for your needs
- No-load traveling speed: 0-12km/h
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Cranes Operated in the Precast Plants
Overhead cranes, gantry cranes, and rubber tyre gantry cranes are highly favored for lifting and transporting precast concrete components. They significantly enhance operational efficiency, reduce labor costs, and ensure safe handling of heavy loads, thereby minimizing the risk of accidents and safeguarding the safety of on-site workers.
Service for the Precast Industry
As a professional manufacturer specializing in the research, production, sales, transportation, customs clearance, installation, and after-sales service of lifting equipment, we offer customized, intelligent solutions to help clients enhance production efficiency, reduce costs, and improve safety.
Custom Crane Design
AICRANE supplies custom-designed cranes tailored to the unique requirements of the precast concrete industry. Whether it’s large-scale overhead cranes, gantry cranes, or rubber tyred gantry cranes, we tailor our designs to meet specific customer needs for the handling and assembly of various precast components.
Modular Lifting Equipment and Accessories
To accommodate the diversity and specificity of precast components, AICRANE offers a variety of modular lifting equipment and accessories, such as clamps, suction cups, etc. These are designed for safer and more efficient handling of precast elements of various shapes and sizes.
Intelligent Monitoring and Management
By integrating cutting-edge IoT technology, AICRANE’s lifting equipment achieves intelligent monitoring and remote management, enabling users to monitor equipment status in real-time, predict maintenance needs, thereby minimizing unplanned downtime and ensuring the efficient operation of production lines.
Training Service
Due to the safety risks associated with crane operations, professional training and safety guidance are essential. We offer comprehensive training services, including on-site operation demonstrations and safety procedure education.
Maintenance and Technical Support
We offer comprehensive maintenance and technical support services, including regular maintenance and remote troubleshooting. This approach helps identify and resolve minor issues before they escalate, minimizing unexpected downtime and extending equipment lifespan.
Optimized Logistics and Warehousing Solutions
Apart from addressing the handling needs during the production process, AICRANE also offers warehousing and material handling solutions for precast component enterprises. This aids in streamlining logistics processes and enhancing space utilization and efficiency.
Through our services and solutions, AICRANE is committed to enhancing production capacity and optimizing workflows for the precast concrete industry, enabling dual improvements in cost efficiency and productivity.
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Global Cases for the Precast Industry
Gantry Crane Loading in Precast Yard
Gantry Crane for Precast Production
Girder Transporter Transporting Precast Slabs
Overhead Crane Installing Precast Concrete Elements
Overhead Crane Used in the Precast Plant
Overhead Crane at Precast Concrete Facility
Gantry Crane Handling Large Concrete Components
Straddle Carrier Handling Heavy Concrete Panels
Straddle Carrier Moving Precast Beams Across Site